Securing mechanism for recreational vehicle slide outs

ABSTRACT

A securing mechanism for use with a recreational vehicle (RV) slide out assembly. The securing mechanism structurally interconnects the slide out assembly to the RV when the slide out assembly is in a retracted position and when it is in an extended position. Specifically, loads in the RV induced from the road, from passengers, from equipment, and other various sources are distributed through the slide out assembly. Advantageously, flexure of the RV walls around the slide out opening is reduced. As a result, walls and their fixtures are less likely to be damaged due to flexure, seals between the RV walls and the slide out are more likely to stay intact, and the size of slide outs can be increased without compromising the structural integrity of the RV.

RELATED APPLICATIONS

This application is a continuation application of U.S. application Ser.No. 10/663,192 filed Sep. 16, 2003, now U.S. Pat. No. 6,886,875 which isa continuation application of U.S. application Ser. No. 09/949,013,filed Sep. 6, 2001 now U.S. Pat. No. 6,623,058 and claims the benefit ofU.S. Provisional Patent No. 60/230,600 which was filed on Sep. 6, 2000.This application hereby incorporates the above applications in theirentirety by reference herein.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to recreational vehicles and, inparticular, relates to motor homes and travel trailers that are adaptedto expand in size so as to increase the effective interior living spaceof the vehicle.

2. Description of the Related Art

Recreational vehicles (RVs) have become an increasingly popular andcommon means of recreation. RVs are vehicles that include a living spaceinside and can be either self-propelled as in a motorhome or can dependon another vehicle for their motive power as in campers or trailers.

A typical RV comprises a chassis and a frame upon which coach bodyworkis mounted. The coach bodywork, which provides and encloses the livingspace of the RV, typically comprises a floor and vertical walls thatextend upwards from the floor. A roof usually rests on and depends onthe vertical walls of the body for structural support.

Inside the coach body, RVs typically provide sleeping areas, cookingfacilities, and self-contained water supplies and toilet facilities.More elaborate RVs can include refrigerator/freezer units, showersand/or bathtubs, air conditioning, heaters, built in generators and/orpower inverters, televisions, VCRs, and clothes washer and dryers. RVsprovide many of the amenities of a residential home while on the roadaway from home and are popular for this reason.

RV users will typically use the RV to travel to a recreational area andlive in the RV for some period of time. RV users often have familieswith children and, as their trips are often of a recreational nature,will often invite friends or family along on the trip. Some people evenuse a RV as their primary residence.

It can be understood that since a RV will often be used by a largenumber of people and often for an extended period of time, the RVmanufacturers and customers will seek to maximize the amount of usableliving space inside their RVs. However, vehicle codes restrict themaximum width and length of vehicles that may be driven on public roads.Also, as a vehicle increases in size, it might become difficult to driveor even become too large to fit into desired destinations. In addition,as the RV gets physically larger, more fuel is required to move it,which increases the cost of operation.

One feature that RV manufacturers have used to increase available livingspace in RVs without increasing the overall vehicle size is theincorporation of slide outs. Slide outs are movable sections of the RVthat can extend outward from the RV coach body and effectively increasethe interior floor space. Slide outs typically have rigid walls on threesides as well as a rigid roof and floor. The fourth wall space is opento the interior of the RV to provide access between the interiors of theslide out and the RV.

Slide outs typically have two normal positions of use: the live-in andthe travel position. When the RV reaches its destination and comes torest, the slide out can be extended to its live-in position. Byextending the slide out to the live-in position, the footprint of the RVis increased along with the available interior floor space. When theuser wants to move the RV, the slide out is retracted to the travelposition. In the travel position, the outer wall of the slide outtypically lies flush with the outer walls of the RV coach and the slideout is secured in some manner to allow the RV to travel.

Designers of the RV preferably take into account the loading that the RVwill undergo when designing the slide out. For example, the RV body willlikely undergo static loading due to the weight of the passengers andcargo, and the RV body will likely undergo dynamic loading due to forcesinduced by the various driving surfaces over which the RV drives.

As stated, an opening must be provided in the wall of the RV body toaccommodate the slide out. As a result, structural support is lost fromthe RV body at the opening and the stiffness and strength of the RV bodyis degraded. It will be understood that as the slide out gets larger andthe size of the opening in the side of the RV increases, the stiffnessand strength of the RV body become further degraded.

More specifically, as the recreational vehicle is travelling down theroad, vibrations and other mechanical forces are transmitted to thewalls via the wheels. At the opening for the slide out, portions of thewall are not connected to each other which results in these portionshaving a greater tendency to move with respect to each other. Forexample, the bottom of the RV wall below the opening is likely to flexwith respect to the top of the RV wall above the opening becausestructurally supportive material has been removed to make the opening.Similarly, the RV wall on one side of the opening is likely to flex withrespect to the RV wall on the other side of the opening becausestructurally supportive material has been removed to make the opening.Over time, these movements may result in damage to the walls of therecreational vehicle. For example, there are often cabinets, surfacetreatments and fixtures mounted on interior surfaces of the walls. Ifthese items are mounted on the interior surface immediately adjacent theslide out opening, these items may ultimately work loose from the wallpresenting a less pleasing appearance.

Moreover, excessive flexing of the walls of the recreational vehiclewith respect to the slide out opening can cause the walls of the RV tocome into contact with the walls of the slide out. This may result indeformation of the interface between the walls and the slide out member.This deformation may further result in the slide out no longer sealingwith respect to the main housing of the recreational vehicle or canfurther inhibit unimpeded motion of the slide out between the deployedand retracted configuration.

On a related note, the unsupported sections of the RV walls may vibrateagainst the walls of the slide out and thereby create audible noise.Disadvantageously, this vibratory noise may create an annoyance for theRV users when travelling.

These problems have resulted in recreational vehicle manufacturerslimiting the size of the slide out openings in the side walls of therecreational vehicle. As such, the slide outs themselves are also beinglimited both in terms of their height and their length. It will beappreciated that slide outs generally have a lower ceiling height thanthe main housing of the recreational vehicle due to the floor andceiling of the slide out being inset from the floor and ceiling of themain housing. The loss of structural reinforcement as a result of theslide out opening further induces recreational vehicle manufacturers tofurther reduce the height of the opening so as to reduce the loss ofstructural reinforcement. This further reduces the height of the slideout area, thereby limiting its use and comfort when in the deployedconfiguration.

Moreover, the length of the slide out opening is also often limited tolimit the loss of structural support along the side wall of therecreational vehicle. This reduces the overall floor area of the slideout and thus the overall available living space of the recreationalvehicle when the slide out is in the deployed configuration.

From the foregoing, it is apparent that there is a need for arecreational vehicle having a slide out that allows for greaterdimensioned slide outs. To this end, there is a need for a slide outassembly that can be expanded both in length and in height without asignificant loss of structural support in the main housing so that thepotential for damage or loss of integrity of the recreational vehiclehousing when the slide out is in the retracted position during travel isreduced.

SUMMARY OF THE INVENTION

The aforementioned needs are satisfied by the recreational vehicle ofthe present invention with the reinforced slide out mechanism. In oneaspect, the present invention is a recreational vehicle comprising achassis having a first and second end and a first and a second lateralside, a set of wheels attached to the chassis to permit rolling movementover the ground, and a main housing. The main housing has a floorpositioned on the chassis, a first and a second side wall and a firstand a second end wall and a roof mounted atop the first side wall, thesecond side wall, the first end wall, and the second end wall so as todefine an interior living space. The first side wall defines an openingtherein that extends a first lateral distance in the first side wall anda first vertical distance such that the opening in the first side walldefines an upper portion and a lower portion of the first side wall.

The recreational vehicle further comprises a slide out housing that ismounted in the opening in the first side wall, and the slide out housingis movable between a retracted position and an extended position. Whenin the retracted position, the slide out housing is retracted into theopening so as to be substantially positioned within the main housing.When in the extended position, the slide out housing is extended outwardfrom the opening so that a portion of the slide out housing is extendedoutward from the first side wall. Furthermore, the recreational vehiclecomprises a securing mechanism that engages with the slide out housingand the upper portion and the lower portion of the first side wall suchthat the securing mechanism, in combination with the slide out housing,inhibits movement between the upper portion of the first side wall andthe lower portion of the first side wall of the main housing when theslide out housing is in the retracted position. The securing mechanismengages with the slide out housing and the upper portion and the lowerportion of the first side wall such that the securing mechanism, incombination with the slide out housing, inhibits movement between theupper portion of the first side wall and the lower portion of the firstside wall of the main housing when the slide out housing in the extendedposition.

In another aspect, the present invention is a recreational vehiclecomprising a chassis having a first and second end and a first and asecond lateral side, a set of wheels attached to the chassis to permitrolling movement over the ground, and a main housing. The main housinghas a floor positioned on the chassis, a first and a second side walland a first and a second end wall and a roof mounted atop the first sidewall, the second side wall, the first end wall, and the second end wallso as to define an interior living space. The first side wall defines anopening therein that extends a first lateral distance in the first sidewall and a first vertical distance such that the opening in the firstside wall defines an upper portion and a lower portion of the first sidewall.

The recreational vehicle further comprises a slide out housing that ismounted in the opening in the first side wall, and the slide out housingcomprises a plurality of walls. The slide out housing is movable betweena retracted position and an extended position. When in the retractedposition, the slide out housing is retracted into the opening so as tobe substantially positioned within the main housing. When in theextended position, the slide out housing is extended outward from theopening so that a portion of the slide out housing is extended outwardfrom the first side wall. Furthermore, the recreational vehiclecomprises a securing mechanism that structurally interconnects the roofof the recreational vehicle to the frame of the recreational vehicle viathe walls of the slide out housing.

By structurally interconnecting the slide out walls to the walls of themain housing, the amount of flex of the main housing walls during travelis reduced. This further reduces the likelihood of damage to the wall orassociated structures and the loss integrity of the seal between theslide out housing and the main housing. These and other objects andadvantages of the present invention will become apparent from thefollowing description taken in conjunction with the accompanyingdrawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a perspective view of a motorhome with a slide out in theextended live-in position;

FIG. 1B is a perspective view of a trailer with a slide out in theextended live-in position;

FIG. 2A is a top, cutaway view of a motorhome with a slide out assemblyin the retracted travel position;

FIG. 2B is a top, cutaway view of a motorhome with a slide out assemblyin the extended live-in position;

FIG. 3A is a section view of the motorhome with the slide out assemblyin the extended live-in position;

FIG. 3B is a section view of the motorhome with the slide out assemblyin the retracted travel position;

FIG. 4 is a detail view of a slot taken from FIG. 3B;

FIG. 5A is a section view of a coach of an alternative embodiment of theactuating mechanism of the slide out assembly; and

FIG. 5B is a section view of a coach with an alternative embodiment ofthe actuating mechanism of the slide out assembly.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

References will now be made to the drawings wherein like numerals referto like parts throughout. FIG. 1A illustrates one embodiment of arecreational vehicle (RV) 100 a comprising a motor home having agenerally rectangular frame 102 a attached to a plurality of wheels 104a so as to permit rolling movement of the RV 100 a over the ground. Asis also shown in FIG. 1A, a main housing 106 a is mounted above theframe 102 a and is essentially formed of a plurality of planar wallsthat are joined together and mounted to the frame 102 a in a well knownmanner so as to define an inner living space 110 a having a floor.Furthermore, an exterior slide out assembly 112 a is shown attached to afirst side wall 114 a of the main housing 106 a and extended from anopening 116 a of the main housing 106 a in an extended position.

FIG. 1B illustrates another embodiment of a recreational vehicle (RV)100 b comprising a fifth wheel trailer having a generally rectangularframe 102 b attached to a plurality of wheels 104 b so as to permitrolling movement of the RV 100 b over the ground. Furthermore, a malehitch assembly 103 b is shown at the front of the RV 100 b and isdesigned to couple with a known female hitch assembly of a towingvehicle so that the RV 100 b can be towed by the towing vehicle. As isalso shown in FIG. 1B, a main housing 106 b is mounted above the frame102 b and is essentially formed of a plurality of planar walls that arejoined together and mounted to the frame 102 b in a well known manner soas to define an inner living space 110 b. Furthermore, an exterior slideout assembly 112 b is shown attached to a first side wall 114 b of themain housing 106 b and extended from an opening 116 b of the mainhousing 106 b in an extended position.

As will be described in greater detail below, the exterior slide outassembly 112 a, 112 b shown respectively in FIGS. 1A and 1B can eitherbe placed in the deployed configuration so as to effectively increasethe inner living space 110 a, 110 b of the RV 100 a, 100 b or be placedin a retracted configuration so as to provide the RV 100 a, 100 b with amore suitable size and shape for being driven or towed on a road.

The exterior slide out assembly 112 is formed of a plurality of wallsthat join together to form a supplemental living space therein. Theplurality of walls include an outer vertical wall 120, a front lateralvertical wall 122, a rear lateral vertical wall (not shown), an overheadhorizontal wall 126, and a lower horizontal wall 130.

As will be described in detail below, the exterior slide out assembly112 moves between the extended and the retracted positions in a knownmanner. Furthermore, although the preferred embodiments shown FIGS. 1Aand 1B illustrate the exterior slide out assembly 112 extending from theleft side of the RV 100 a, 100 b, it can be appreciated that theexterior slide out assembly 112 could be adapted to extend from theright side of the RV 100 a, 100 b.

It will be understood that key elements of the present invention areshared by the motor home RV 100 a and the trailer RV 100 b. Therefore,for the sake of clarity, the remaining portion of this application willprimarily refer to the motor home RV 100 a only. However, it isunderstood that the disclosure applies equally to the trailer RV 100 bwithout departing from the spirit of the invention. Similarly, theremaining portion of this application will refer to the slide outassembly 112 generally as applied to the motor home RV 100 a. Again, itis understood that the disclosure applies equally to the trailer RV 100b without departing from the spirit of the invention.

Reference will now be made to FIGS. 2A and 2B, which provide a detailedplan view of the living space 110 a within the motor home 100 a of FIG.1A. In particular, FIG. 2A illustrates the motor home 100 a with theexterior slide out assembly 112 in the retracted position and FIG. 2Billustrates the motor home 100 a with the exterior slide out assembly112 in the extended position. It will be appreciated that the layout ofthe living space 110 a illustrated herein is simply illustrative of oneof a number of possible layouts and that a number of variations to thislayout can be made without departing from the spirit of the presentinvention.

As shown in FIG. 2A, the exterior slide out assembly 112, in theretracted position, extends into the main housing 106 a so that theslide out assembly 112 is substantially positioned within the livingspace 110 a of the RV 100 a. Consequently, the outer vertical wall 120of the exterior slide out assembly 112 is aligned with the opening 116 aof the main housing 106 a so as to form the RV 100 a with a moreaerodynamic shape and so as to reduce the effective width of the RV 100a while the vehicle is being driven.

As shown in FIG. 2B, the exterior slide out assembly 112 a, in theextended position, extends out of the opening 116 a of the first sidewall 114 a of the main housing 106 a so that an opening 132 of the slideout assembly 112 aligns with the opening 116 a of the main housing 106a. Thus, the supplemental living space 134 provided by the deployedexterior slide out assembly 112 combines with the living space 110 a ofthe main housing 106 a to form an expanded living space 136 a of the RV100 a. Although the illustrated embodiment shows the exterior slide outassembly 112 spanning the entire length of the main housing 106 a, itcan be appreciated that the slide out assembly 112 can be a variety ofother suitable lengths, depending on the particular application.

As shown in FIG. 2A and FIG. 2B, the RV 100 a includes an internalexpandable room 123. In one embodiment, the internal expandable room 123comprises a plurality of stationary walls 127 a–c extending outward fromthe main housing 106 a and a plurality of movable walls 128 a–d.Preferably, the internal expandable room 123 also comprises a roof (notshown) that lies only over the internal expandable room 123. The movablewalls 128 a–d and the roof (not shown) are preferably rigidly attachedtogether. The movable walls 128 a–d and the roof are preferably slidablyattached to the stationary walls 127 a–c. Like the slide out assembly112 described hereinabove, the internal expandable room 123 can resideeither in a retracted or extended position. When in a retractedposition, the movable walls 128 a–d slide toward the stationary walls127 a–c for space saving purposes. When in an extended position, themovable walls 128 a–d slide away from the stationary walls 127 a–c inorder to increase the living space 110 a inside the RV 100 a. The roof(not shown) also is expandable such that the internal expandable room123 will stay completely covered in the extended positions. However,unlike the slide out assembly 112, the internal expandable room 123 liesinside the main housing 106 a of the RV 100 a regardless of whether theinternal expandable room 123 is in the retracted or extended position.As will be described below, a rod 125 connects both the slide outassembly 112 and the internal expandable room 123 such that both canextend and retract in tandem. The entire functional scope and advantagesof the internal expandable room 123 is described in detail inApplicant's co-pending patent application Ser. No. 09/595,144 filed onJun. 16, 2000 and entitled “RECREATIONAL VEHICLES WITH EXPANDABLE ROOM,”which is hereby incorporated by reference.

FIG. 2A and FIG. 2B also show that the RV 100 a includes a securingmechanism 118. In the embodiment shown, the securing mechanism 118 islocated at a midpoint 119 of the slide out assembly 112. As will bedescribed below, the securing mechanism 118 comprises a plurality ofsubcomponents which allow for the structural interconnection between theslide out assembly 112 and the main housing 106 a of the RV 100 a bothwhen the slide out assembly 112 is in the extended position and when theslide out assembly 112 is in the retracted position.

Turning now to FIG. 3A and FIG. 3B, cross-sectional views of the RV 100a with the slide out assembly 112 in the extended and retractedpositions are shown. As shown in FIG. 3A, the securing mechanism 118comprises a first upper flange plate 146. In one embodiment, the firstupper flange plate 146 is a plate that is rigidly attached to andextends upward from a first end 145 of the upper horizontal wall 126.Similarly, the securing mechanism 118 also comprises a lower flangeplate 147. In one embodiment, the lower flange plate 147 is a thin platethat is rigidly attached to and extends downward from a first end 148 ofthe lower horizontal wall 130. A pin 150 a, 150 b is attached to thefirst upper flange plate 146 and the lower flange plate 147respectively, and both pins 150 a, 150 b face toward the center of theRV 100 a. In one embodiment, the pins 150 a, 150 b are substantiallyshaped like cylinders with a conic profile at their first ends 189. Aswill be described below, the pins 150 a, 150 b, the first upper flangeplate 146 and the lower flange plate 147 structurally interconnect theslide out assembly 112 with the main housing 106 a of the RV 100 a whenthe slide out 112 is in the retracted position.

As shown in FIG. 3B, the securing mechanism 118 further comprises asecond upper flange plate 170. The second upper flange plate 170 isrigidly attached to and extends upward from a second end 172 of theupper horizontal wall 126. Attached to the second upper flange plate 170is a pin 150 c substantially similar to the other pins 150 a, 150 bexcept that it faces in the opposite direction as the others.

FIG. 3A and FIG. 3B also illustrate the first side wall 114 a of themain housing 106 a of the RV 100 a having a slot 180. In one embodiment,the slot 180 comprises an oblong shape wherein the slot 180 has a longerlength that is positioned in the vertical direction, and the shorterwidth is positioned in the horizontal direction as is shown in FIG. 4.Preferably, the width of the slot 180 is slightly larger than thediameter of the pins 150 a, 150 c. Similarly, the depth of the slot 180is preferably at least equal to the length of the pins 150 a, 150 c. Aswill be described in greater detail below, the slide out 112 primarilymoves in the horizontal direction; however, the slide out 112 can alsomove in the vertical direction when it is almost fully extended and whenit begins to retract. Thus, the slot 180 is preferably configured toallow for vertical movement of the pins 150 a, 150 c inside the slot180.

Moreover, FIG. 3A and FIG. 3B show that the main housing frame 102further comprises an aperture 181 mounted on a lower section of the mainhousing frame 102. In one embodiment, the aperture 181 is circular, andthe diameter of the aperture 181 is slightly larger than the diameter ofthe pin 150 b. Also, the depth of the aperture 181 is approximately thesame as the length of the pin 150 b. The aperture is located in theframe 102 so as to be longitudinally aligned with the pin 150 b.

As will be described in greater detail below, when the slide outassembly 112 is in the retracted position, one pin 150 a resides insidethe slot 180 while the other pin 150 b resides inside the aperture 181.Similarly, when the slide out assembly 112 is in the extended position,the pin 150 c resides inside the slot 180. As will be described ingreater detail, positioning the pins 150 a–c in such a manner allows theslide out assembly 112 to support the otherwise unsupported first sidewall 114 a and reduce movement between the upper and lower portions ofthe first side wall 114 a.

FIG. 4 is a detail view of the slot 180. As shown, the pin 150 a residesinside a lower end 182 of the slot 180 when the slide out assembly 112is in the retracted position. In one embodiment, when the slide outassembly 112 has reached the fully retracted position and the pin 150 ais positioned at the lower end 182 of the slot 180, a solenoid 184throws a bolt 185 substantially perpendicular to the major axis of theslot 180. The bolt 185 is sized such that when it is thrown, theperiphery of the bolt 185 lies closely adjacent to the upper peripherypin 150 a. Thus, in this position, the periphery of the pin 150 a issurrounded both by the periphery of the lower end 182 of the slot 180and by the bolt 185. As will be described below, this feature aids instructurally interconnecting the slide out assembly 112 to the mainhousing 106 a of the RV 100 a.

Similarly, when the slide out assembly 112 is in the extended position,the pin 150 c resides inside the slot 180. The bolt 185 of the solenoid184 then shifts into position above the pin 150 c such that the bolt 185in combination with the periphery of the slot 180 retains the pin 150 c.As will be described below, this increases the structural integrity ofthe RV 100 a.

In another embodiment, the solenoid 184 automatically shifts the bolt185 into position. A controller (not shown) sends an electronic signalto the solenoid 184 when the slide out assembly 112 reaches its fullyextended or fully retracted position. The solenoid 184 then shifts thebolt 185 into position over the pins 150 a, 150 c.

Referring back to FIGS. 2A and 2B, the retaining structures 118, in thisembodiment, are located at the midpoint 119 of the slide out assembly112. In the embodiment shown in FIGS. 2A and 2B, the retaining structure118 supports the midpoint 119 of the slide out assembly 112 to supportthe otherwise unsupported midpoint 119 of the first side wall 114 a. Assuch, the loss in stiffness of the first side wall 114 a caused by theremoval of material to make the opening 116 is counteracted by thesupport given by the retaining structure 118. It will, however, beappreciated that while the retaining structures are shown as beingmounted at the mid-points, any number of retaining structures positionedabout the interface between the slide out and the main housing can beimplemented without departing from the spirit of the present invention.

More specifically, it is understood that once the opening 116 is formed(i.e., when material is removed from the first side wall 114 a to formthe opening 116), structural support is lost from the first side wall114 a. As such, the portions of the first side wall 114 a at theperiphery of the opening 116 have a greater ability to flex and bendtoward/out from the middle of the opening. However, the securingmechanism 118 restores some of the structural support into the firstside wall 114 a. When the slide out assembly 112 is in the retractedposition, forces in the first side wall 114 a transfer into the pins 150a, 150 b and into the walls of the slide out assembly 112. Because thewalls of the slide out assembly 112 are rigid, the walls counteractthose forces and cause the pins 150 a, 150 b to push opposite to thedirection of flexure (i.e., support the periphery of the opening 116)such that flexure is reduced. Similarly, when the slide out assembly 112is in the extended position, forces in the first side wall 114 atransfer into the pin 150 c and into the walls of the slide out assembly112. Because the walls of the slide out assembly 112 are rigid, thewalls counteract those forces and cause the pin 150 c to push oppositeto the direction of flexure (i.e., support the periphery of the opening116) such that flexure is reduced.

Reduction in flexure allows for several advantages. First, the walls ofthe main housing 106 are less likely to deform due to flexure, and thereis less likelihood for damage to the walls or for damage to componentsthat attach to the wall (e.g., cabinets, surface treatments, etc).Additionally, the interfacing members between the main housing 106 andthe slide out assembly 112 are less likely to make contact and deformdue to flexure, and thus any seals or other like members are more likelyto remain functional and watertight. Finally, noisy vibrations betweenthe first side wall 114 a and the slide out assembly 112 are likely tobe advantageously reduced. This is because the portions of the firstside wall 114 a around the periphery of the opening 116 are less likelyto flex and make contact with the slide out assembly 112.

It is understood that as slide out assemblies 112 become larger, theopening 116 becomes larger, there becomes more unsupported length of thefirst side wall 114, and the amount of potential flexure of the firstside wall 114 increases. As stated, use of the securing mechanism 118counteracts the loss of support in the first side wall 114 and there isless potential for flexure even though the opening 116 is larger.Therefore, the securing mechanism 118 advantageously allows RVmanufacturers to incorporate larger slide out assemblies 112 into theirRVs. Advantageously, the usable living space inside the RV 100 a can beincreased with the larger slide out assembly 112.

In other embodiments, a plurality of securing mechanisms 118 areintegrated into the RV 100 a. For instance, in one particularembodiment, there are securing mechanisms 118 located at each of thefour corners of the slide out assembly 112. In other embodiments,multiple securing mechanisms 118 are positioned intermittently along thelength of the overhead horizontal wall 126 and the lower horizontal wall130 of the slide out assembly 112. It is understood that as the numberof securing mechanisms 118 increases, there are more locations where thefirst side wall 114 a is supported, and there is advantageously lessflexure of the first side wall 114 a.

FIG. 3A and FIG. 3B also show components that help to move the slide outassembly 112 between the extended and retracted positions. The slide outassembly 112 moves between its retracted position and its extendedposition in a known manner. In one embodiment, a motor (not shown)engages an actuator (not shown), such as a worm gear or screw drive, andthe actuator moves the slide out assembly 112 between its extended andretracted position. In other embodiments, hydraulic components are usedto move the slide out assembly 112 and in still other embodiments, theslide out assembly 112 is moved manually. It is understood that movementof the slide out assembly 112 could be achieved in numerous ways withoutdeparting from the spirit of the invention.

FIG. 3A and FIG. 3B also show components that aid in the movement of theslide out assembly 112. As shown, a roller 164 is attached to theunderside of a second end 168 of the lower horizontal wall 130 of theslide out assembly 112 to allow for rolling movement of the slide outassembly 112 across a floor 107 of the main housing 106 a of the RV 100a. More specifically, when the slide out assembly 112 is in theretracted position, the lower horizontal wall 130 of the slide outassembly 112 rests above the floor 107 of the RV 100 a. Then, as theslide out assembly 112 moves between the retracted position and theextended position, the roller 164 rolls down a ramp 166 cut into thefloor 107 of the RV 100 a. As shown in FIG. 3A, once the slide outassembly 112 reaches its fully extended position, the lower horizontalwall 130 lies flush with the floor 107 of the RV 100 a.

Also, as shown in FIG. 3A and FIG. 3B, the slide out assembly 112 alsocomprises a roller system 188 which supports the second end 172 of theoverhead horizontal wall 126 as the slide out assembly 112 moves. Theroller system 188 comprises a post 174, which has a first end 173 and asecond end 175. The first end 173 of the post 174 is rigidly attached tothe second upper flange plate 170. A roller 176 is connected to thesecond end 175 of the post 174. The roller 176 lies inside a track 178.The track 178 is rigidly attached to the main housing 106 a of the RV100 a. In one embodiment, the track 178 comprises a long piece of bentmetal, and its cross section resembles the letter “C.” In the embodimentshown in FIG. 3B, the track 178 is substantially straight except that,at a first end 180 of the track 178, the track 178 is bent atsubstantially the same angle as the ramp 166 included in the floor 107of the RV 100 a. When the roller 178 approaches the first end 180 of thetrack 178, the roller 178 moves in a downward angle in the samedirection as the roller 164 located at the second end 168 of the lowerhorizontal wall 130.

When the slide out assembly 112 moves, the roller 176 moves along thetrack 178. As such, the roller 176 in turn supports the second end 172of the overhead horizontal wall 126 of the slide out assembly 112 viathe post 174. Thus, the weight of the slide out assembly 112 isdistributed between the roller 164 at the bottom of the slide outassembly 112 and the roller 176 located in the track 178.Advantageously, the slide out assembly 112 is easier to move because thedistribution of weight puts less normal force on each roller 164, 176,thereby reducing the resultant frictional force at the rollers 164, 176.

On a related note, since the roller 176 is guided by the track 178 andis unlikely to come out of the track 178, the slide out assembly 112 ismore likely to slide out straight. Advantageously, the potential fordamaging the interface between the slide out assembly 112 and the mainhousing 106 a due to a lateral shift of the slide out assembly 112 isreduced.

It is understood that the roller systems 188 are designed to providesupport sufficient enough to move the slide out assembly 112 from aretracted position to an extended position and vice versa. However, theroller systems 188 are not primarily designed to provide structuralintegrity between the main housing 106 a of the RV 100 a and the slideout assembly 112. Instead, the securing mechanism 118 acts as adedicated load-bearing device, taking the load off of the roller system188. Advantageously, the roller system 188 is less likely to deform ormalfunction due to excessive loading.

Turning now to FIG. 5A and FIG. 5B, another embodiment of the RV 100 awith the slide out assembly 112 in the extended and retracted positionis shown. In this embodiment, a different system is used to move theslide out assembly 112 between the retracted and extended positions.

More specifically, a slider assembly 142 allows the slide out assembly112 to extend or retract. The slider assembly 142 comprises a pivot beam144 including a first end 152, which is pivotally attached to the lowerflange plate 147, and a second end 154, which is pivotally and slidablyattached to the frame 102 of the RV 100 a.

The slider assembly 142 further comprises a motor 156, which generatesmechanical motion. In the embodiment shown, when the motor 156 is turnedon, the motor 156 engages a plurality of gears 158, and at least one ofthe plurality gears 158 engages with the pivot beam 144 to shift thepivot beam 144 substantially horizontal with respect to the motor 156.In this embodiment, the movement causes the pivot beam 144 to pivotabout its second end 154 because the gears 158 of the motor 156 remainstationary and push upward on the pivot beam 144 as the pivot beam 144slides. As the pivot beam 144 slides, the pins 150 a, 150 b align withtheir respective slots 180, 181 (in the case of retraction of the slideout 112) and the pin 150 c aligns with its respective slot 180 (in thecase of extension of the slide out 112).

It is understood that the slider assembly 142 is designed to providesupport sufficient enough to move the slide out assembly 112 from aretracted position to an extended position and vice versa. However, theslider assembly is not primarily designed to provide structuralintegrity between the main housing 106 a of the RV 100 a and the slideout assembly 112. Instead, the securing mechanism 118 acts as adedicated load-bearing device, taking the load off of the sliderassembly 142. Advantageously, the slider assembly 142 is less likely todeform or malfunction due to excessive loading.

As stated previously, in one embodiment, the slide out assembly 112 isattached to the internal expandable room 123 via the rod 125. As such,when the slide out assembly 112 moves into its retracted or extendedposition, the movable walls 128 a–d of the internal expandable room 123move with the slide out assembly 112.

As FIGS. 5A and 5B illustrate, a second end 139 of the rod 125 ispivotally attached to a mounting bracket 212 formed on the upper surface214 of an overhead covering 216 of the internal expandable room 123. Inparticular, the second end 139 of the rod 125 is inserted through anopening 218 formed on the mounting bracket 212. Furthermore, thediameter of the opening 218 is preferably sized to permit the rod 125limited horizontal and vertical movements. Preferably, a first stop 208and a second stop 210 are positioned near the second end 139 of the rod125 to inhibit the first end 204 of the rod 125 from sliding out of theopening 218 while moving horizontally and to facilitate movement of themovable walls 128 a–d of the internal expandable room 123.

As is also shown in FIGS. 5A and 5B, a first end 137 of the rod 125,comprises an L-section 206. In one embodiment, the L-section 206 is anapproximately ninety-degree bend in the rod 125. The L-section 206 isrigidly attached to the second upper flange plate 170 of the slide outassembly 112. Also, the pin 150 c is rigidly attached to the L-section206 at a position in which the pin 150 c can lie inside the slot 180when the slide out assembly 112 is in the extended position.

Preferably, the rod 125 is mounted in a manner such that outwardmovements of the slide out assembly 112 will exert a force on the rod125, causing the rod 125 to move in a substantially horizontaldirection. During deployment of the slide out assembly 112, the rod 125is pulled outward by the slide out assembly 112 causing the second end139 of the rod 125 to slide in generally the same direction through theopening 218 on the mounting bracket 212 until the first stop 208 of therod 125 is adjacent the opening 218.

Preferably, the second stop 210 is larger than the opening 218, causingthe rod 125 to stop sliding once it is adjacent the opening 218. Assuch, a continued pulling of the rod 125 by the slide out assembly 112will cause the second stop 210 to push against the mounting bracket 212in an outward direction. Since the mounting bracket 212 is fixedlymounted to the overhead covering 216 of the internal expandable room123, the outward push exerted on the mounting bracket 212 by second stop210 will deploy the movable walls 128 a–d.

In one embodiment, the first and second stop 208, 210 can be adjustedand spaced apart at a desired distance. As stated previously, theinternal expandable room 123 will extend when the second stop 210 liesadjacent to the mounting bracket 212, and the internal expandable room123 will retract when the first stop 208 lies adjacent to the mountingbracket 212. However, the movable walls 128 a–d of the internalexpandable room 123 will remain stationary when the mounting bracket 212lies in between the stops 208, 210. This allows the rod 125 to slidefreely through the opening 218 for a first distance 220 (i.e., the firstdistance 220 equal to the distance between the first and second stop208, 210). This allows the slide out assembly 112 to move independentlyfrom the internal expandable room 123 until one of the stops 208, 210contacts the mounting bracket 212. Advantageously, if the slide outassembly 112 requires more travel than the internal expandable room 123to move between an extended position or a retracted position, this typeof movement is possible due to the adjustable first and second stops208, 210.

As stated, this embodiment includes a slider assembly 142, which causesthe slide out assembly 112 a certain amount of vertical movement whenthe slide out assembly 112 moves from a retracted position to anextended position. Conversely, the slide out assembly 112 movesvertically upward when the slide out assembly 112 moves from an extendedposition to a retracted position.

Because of this vertical movement of the slide out assembly 112, it isnecessary for the rod 125 to be able to pivot as the slide out assembly112 moves vertically or else the rod 125 will bend, permanently deform,or fracture. In one embodiment, the mounting bracket 212 allows the rod125 to pivot. In one embodiment, the size of the opening 218 is largeenough relative to the diameter of the rod 125 such that the rod 125 canpivot over its required range freely. In another embodiment, the rod 125is allowed to pivot because the opening 218 of the mounting bracket 212is defined by a flange (not shown), and the flange is attached to theremaining portion of the mounting bracket 212 by way of a roller bearingwidely known in the art to allow for rotating motion while it remainsfixed inside an outer structure.

As stated above, the entire functional scope and advantages of theinternal expandable room 123 is described in detail in Applicant'sco-pending patent application Ser. No. 09/595,144 filed on Jun. 16, 2000and entitled “RECREATIONAL VEHICLES WITH EXPANDABLE ROOM,” which ishereby incorporated by reference.

Although the preferred embodiment of the present invention has shown,described and pointed out the fundamental novel features of theinvention as applied to this embodiment, it will be understood thatvarious omissions, substitutions and changes in the form of the detailof the device illustrated may be made by those skilled in the artwithout departing from the spirit of the present invention.Consequently, the scope of the invention should not be limited to theforegoing description, but should be defined by the appended claims.

1. A recreational vehicle comprising: a main housing having a pluralityof walls that are joined together so as to define an interior livingspace, wherein the plurality of walls includes a first wall having anopening formed therein so as to define upper and lower portions of thefirst wall; a slide-out housing positioned in the opening in the firstwall so as to be movable between a retracted and an extended position,the slide-out housing having upper and lower outer edges that arepositioned adjacent the upper and lower portions of the first wall whenthe slide-out housing is in the retracted position; a slider assemblyconfigured to allow movement of the slide-out housing between theretracted and extended positions; a securing mechanism having a firstplurality of securing components positioned adjacent the upper and lowerportions of the first wall and a second plurality of securing componentspositioned adjacent the upper and lower outer edges of the slide-outhousing, wherein the second plurality of securing components engageswith the first plurality of securing components when the slide-outhousing is in the retracted position so as to couple the upper and lowerouter edges of the slide-out housing to the upper and lower portions ofthe first wall, such that the securing mechanism acts a load-bearingdevice, thereby reducing a load placed on the slider assembly.
 2. Therecreational vehicle of claim 1, wherein the securing mechanism furthercomprises an upper flange plate positioned along the upper outer edge ofthe slide-out housing, and a lower flange plate positioned along thelower outer edge of the slide-out housing, wherein the second pluralityof securing components are attached to the upper and lower flangeplates.
 3. The recreational vehicle of claim 1, wherein the securingmechanism further includes a second upper flange plate positioned alongthe upper portion of the first wall, wherein at least some of the firstplurality of securing components are attached to the second upper flangeplate.
 4. The recreational vehicle of claim 1, wherein the reduced loadon the slider assembly reduces the likelihood that the slider assemblywill deform or malfunction.